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Bionic Lite - Inlay

The production of assembly zones, e.g. for a screw connection in sandwich materials, often requires the local substitution of the lightweight core material with heavy, solid inserts.

The Bionic Lite insert from Fox Core fulfills this task with a significantly lower mass input than is necessary with solid inserts - and with the same strength of the connection!

Your advantages over solid inserts:

Mass reduction of up to 70%

Significantly reduced effective thermal conductivity compared to solid metal inserts

Available in individual dimensions - no further processing required by the customer

Product features:

Surface treatment: e.g. with primer, anodized, untreated, etc.

Compatible with all sandwich materials

Flexible dimensions - depending on panel structure and load scenario

Available in aluminum or stainless steel

Bionic Lite Einleger im Vergleich

At least identical strength, with half the mass of the Bionic Lite insert compared to the solid insert according to the state of the art

Stand der Technik Fox Core
Einleger – Bauart Aluminium – massiv Aluminium – bionisch
Einleger – Maße in mm 100 x 100 x 10 100 x 100 x 10
Belastbarkeit ca. 9.000 N ca. 10.000 N
Masse des Einlegers 260 g 120 g
Kosten (einbaufertig) moderat moderat

Gemeinsam mit:

Robust and lightweight at the same time

ZelMet – Sandwich Panel

The ZelMet metal panels from Fox Core are the result of the consistent application of our lightweight construction concept together with our customers.

The structural elements that form the core of the panel can be arranged by us to suit the load, ensuring a core structure with minimum mass for the intended use.

Completely adhesive-free bonding of core layer and top layer

Maximum dimension: 1000 x 1000 mm

Core heights from 2 to 20 mm can be realized

Available materials: Aluminum & stainless steel

Customized core construction with assembly and “heavy-duty” zones possible